The Leadlife Automatic Stick Pack & Sachet Powder Packing Machine is a multi-lane filling and sealing system engineered for high-volume, single-serve powder production. It forms, fills, and seals stick packs and sachets from roll-stock film in a continuous cycle, giving supplement and nutraceutical brands the throughput and consistency that hand-filling and tabletop units cannot deliver.
Designed to support GMP-oriented production environments, the machine uses servo-driven auger filling for repeatable dosing of fine powders, blends, and granules. Stainless steel product-contact parts, tool-light format changeovers, and a PLC touchscreen interface make it a practical core asset for brands scaling from small-batch runs to dedicated packaging lines.
Key Applications
- Single-serve protein, collagen, and greens powders
- Electrolyte, hydration, and drink-mix sachets
- Pre-workout, creatine, and sports-nutrition blends
- Instant beverage, coffee, and functional powder sticks
- Vitamin, mineral, and fiber powder single-doses
- Free-flowing and semi-free-flowing nutraceutical powders
Key Benefits
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Multi-lane throughput — 4 to 8 configurable lanes multiply output without multiplying labor.
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Accurate auger dosing — servo-controlled filling holds tight fill-weight consistency across long runs.
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Lower cost per pack — roll-stock film and automated sealing reduce material and labor cost per unit.
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Fast, repeatable changeovers — recipe storage on the HMI shortens transitions between products and stick widths.
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Clean, GMP-minded build — SS304/SS316L contact parts support hygienic supplement and nutraceutical production.
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Scalable foundation — integrates with upstream blending and downstream cartoning as your line grows.
Technical Specifications
Specifications vary by configuration and are confirmed per order. Please confirm exact specifications with Leadlife before ordering.
| Parameter |
Specification |
| Machine Type |
Multi-lane stick pack / sachet, servo auger filling |
| Number of Lanes |
Depends on configuration |
| Packaging Speed |
Varies by product, material, and packaging format |
| Fill Volume Range |
Varies by product, material, and packaging format |
| Filling System |
Servo-driven auger filler |
| Fill Accuracy |
Depends on configuration; confirm with Leadlife |
| Seal Type |
3-side / 4-side seal |
| Stick / Sachet Width |
Custom configuration available |
| Film Roll Width |
Depends on configuration |
| Film Material |
Laminated PET/PE, paper/PE, foil laminates |
| Control System |
PLC with touchscreen HMI, recipe storage |
| Product-Contact Material |
SS304 / SS316L (option) |
| Power Supply |
Custom configuration available; confirm with Leadlife |
| Compressed Air |
Depends on configuration |
| Machine Weight |
Custom configuration available |
| Dimensions (L×W×H) |
Custom configuration available |
Specifications are representative configuration ranges and are confirmed per order. Output rates depend on product characteristics, fill weight, film, and format.
Who This Machine Is For
This machine is built for supplement, nutraceutical, and functional-beverage brands that have outgrown manual filling and need reliable single-serve output. If you are running drink mixes, protein, or vitamin powders and your current process can't keep pace with demand or hold consistent fill weights, this is the step up.
It is equally suited to contract packers and co-manufacturers who need a flexible, multi-format powder line that can switch between SKUs quickly while maintaining production discipline.
Leadlife doesn't just sell equipment — we help manufacturers move from small-scale production to complete, integrated packaging lines. We'll help you size lane count, filling configuration, and film format to your real production targets, then plan how this machine connects to the rest of your operation.
Frequently Asked Questions
What powders can this stick pack machine handle?
It is designed for free-flowing and semi-free-flowing powders and blends — protein, collagen, greens, electrolytes, pre-workout, drink mixes, and vitamin/mineral powders. Cohesive or hygroscopic products are handled with auger and tooling adjustments confirmed per product.
How fast does it run?
Output depends on lane count, fill weight, and product behavior; a typical configuration runs multiple packets per minute per lane, and a multi-lane setup multiplies that throughput. We confirm realistic output for your product during scoping.
How accurate is the fill weight?
Servo auger filling holds tight, repeatable fill weights for free-flowing powders. Exact accuracy is verified during commissioning against your specific product.
Can I change stick or sachet sizes?
Yes. Stick width, length, and fill volume are adjustable within the machine's range through tooling and recipe changes, with settings stored on the HMI for fast repeat runs.
Is it suitable for GMP-oriented production?
The machine is designed to support GMP-oriented production environments, with stainless steel product-contact parts and a hygienic build. It is configured to fit your facility's quality and documentation practices.
About Leadlife & the Author
Ronnie Yu — Founder & CEO, Leadlife Technology
Leadlife is a US-based supplier of production and packaging equipment for supplement, nutraceutical, and small-to-mid manufacturers. We help production teams move from standalone machines to complete, integrated packaging lines — matching the right equipment, filling configuration, and line layout to real production targets. Our team works hands-on with growing brands and co-manufacturers across the US and Canada to specify, integrate, and scale packaging operations.
Content reviewed by Ronnie Yu, Founder & CEO, Leadlife Technology.
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